Black Arts Lost Wax Casting

Black Arts Lost Wax Casting Black Arts Casting - Lost wax investment casting

Moulding, CAD, CAM/Print, machining, plating, fab

Black Arts Casting provides lost wax investment casting of small to medium sized models. From single pieces to thousands, we specialise in helping new businesses and individuals enter the field of metal part manufacturing. Address:
Black Arts Casting
1 Crackley Bank
Chesterton
Newcastle-under-Lyme
Staffordshire
ST5 7AX

Telephone:
07866 494879

E-mail : [email protected]

26/05/2025

Hi Everyone, FYI this is a long read, but please - take the time to read it for me.
Over the past few weekends, I’ve been deep in code building something shiny and useful: our brand-new Black Arts Pricing Calculator. It’s designed to help you rapidly and accurately calculate casting prices and job totals. If you happen to break it or spot any weird behavior, I’d genuinely appreciate hearing about it so I can patch things up. This is part of a broader growth effort to give you access to 100% transparent pricing — something I believe doesn’t exist anywhere else in the trade. (And yes, I’ve looked.)
Since we began, we’ve never advertised. We’ve never played pricing games. And we haven’t raised our prices since 2021 — not through Covid, not through inflation, not during the energy crisis. This post is the only direct ask for work we’ve made. Word of mouth built this business, and I’m deeply grateful to those who continue to recommend us.
Instead, we’ve kept the studio steady, the work exceptional, and the quality consistent. Our mission has always been simple:
To provide a casting that can be readily finished by a member of the jewellery trade using basic tools and skills.
It’s what we guarantee, and what we deliver. Clean, bright, dense, and ductile models. No oversized sprues. No oxidised surfaces. No rushed or unskilled shortcuts. If — and this does happen, as casting is never 100% — there’s a problem and we can try again, we absolutely will.
We currently earn under £1 per casting on average after costs - this includes the metal fees. That means we’ve had to build a process that runs incredibly lean to stay profitable — and even then, we’re talking low single figures. But with just a bit more volume, we could operate comfortably above our fixed cost base without raising prices. That’s the goal: more work, not higher rates.
Every job is built around process — intelligent sprue systems, grouped flasks, and timing that balances practicality with consistency. We aim to give you castings that are ready to work, without a fight.
We’ve streamlined everything. We introduced automated job tracking (via Jotforms), reduced non-essential communications (not to be distant, but to stay focused), and built a quoting calculator that now handles 95% of requests — freeing us to do more, better, with fewer people. You all know if you call we will speak with you, if your call is missed we call back.
We’ve stayed transparent. While others hide pricing behind vague forms and "from/to" statements, we’ve led with a fully itemised price list — including being the first with size based casting fees, metals, moulds, surcharges — with nothing hidden.
Our pricing isn’t based on guesswork. It’s built on real systems. You’ll know exactly what you're paying for, with no surprises or nasty realisations after quoting your own clients.
And there’s more:
I've also just updated all the content on our website to shed more light on how we work and what we do — if you’ve not looked in a while, it’s worth a visit.
Of course, this level of service hasn’t come without cost. During Covid, we took on huge overheads to stay open — not just for ourselves, but for the trade. When major suppliers shut down, we became a metal supplier to the UK market. When other casters folded overnight, we picked up the slack.
We’ve trained most of the few new generation casters that now exist, but they are decades away from being experts. We’ve supported the trade quietly, consistently, and without compromise.
More recently, we’ve tightened again. We lost staff — and our margin went up. The core team — this family business — is now delivering better results than ever. Every casting passes through the hands of people who genuinely care.
But here’s the bottom line: we’re still only just above cost.
And now we face a choice:
Raise prices — or seek more work.
We don’t want to raise prices. We want to stay unbelievably competitive.
To do that, we need more jobs in the kiln.
If you’re sending production work elsewhere, I’d ask you to consider trying us. Black Arts often gets the tricky jobs — the ones others can’t or won’t do. But we’re also fast, predictable, cost-effective, and consistently high quality. If you’ve used us before, there’s a good chance we’re now better and cheaper than wherever you’re casting now.
And if you know anyone else who uses casting services — friends, colleagues, even other casters — we’d be genuinely grateful for a referral. We regularly cast for other casting houses when the work gets too difficult or uneconomical for them. We handle client-supplied metal, base metals, botanicals, and more.
And remember: we also offer electroplating in yellow and rose gold, giving your pieces that final finishing touch.
The kilns are ready. The systems are dialled. The studio is tuned. We’re ready to take more on.
If you’ve tried other casters — and been disappointed — we’d love to show you what you’re missing. Slower turnaround, higher prices, and patchy results are becoming common.
Here at Black Arts, we’re not just holding steady — we’re outperforming the field on knowledge, consistency, pricing, and finish.
Start Your Next Job
Thanks for reading — and for your continued support.
Jon blackartscasting.co.uk

21/03/2025

Our email is down for up to 48 hours as we move our servers over. You can get us here and a google search can pick up the jotform if you need to place an order. Any urgent issues - give us a call on 07866 494879

08/06/2023

Hi,
I am having major issues sending emails to gmail accounts, they keep bouncing back undelivered, if you have a gmail account and email me please put your phone number on so I have a way of making contact if this issue continues.
Many thanks
Andrea (Black Arts Casting)

23/05/2022

Just a reminder that the workshop is closed next week. We are also closed for a week commencing the 3rd October.

26/01/2022

We now have a new postal address:
49 Winpenny Road
Parkhouse Industrial Estate East
Newcastle-under-Lyme
ST5 7RH

22/02/2021

Dear customers,

I am writing this update to make you all aware of our current situation at Black Arts. Since our last post in July where we had employed our 10th member of staff, we are now in a very different position. Due to current circumstances involving Covid we are currently running with just 4 members of staff, along side this we are seeing more casting companies that cease to operate and therefore our workload has increased significantly.
With this in mind we ask you to bear with us during these difficult times while we work extremely hard to continue to produce quality work. Following this we will now be adjusting our timelines to the following as from this week:

Mould and cast: 4-5 weeks Reorders from existing moulds: 2-3 weeks Direct casts: 1-2 weeks
These timelines include shipment.

Please use Jotforms to follow the progress of you order as we only have one administrator who's time is very valuable It would also help us greatly if you could fill in the online order form, which can be accessed via: tinyurl.com/black-arts We value your custom and apologise for any inconvienince caused.

Thank you for your continued support.

The Black Arts team

Please click the link to complete this form.

31/07/2020

Thanks all for your patience and your work, we at Black Arts truly appreciate it. Our work load had tripled since January and we've had a bit of a rocky ride working all days and all hours to keep up. We are now happily in a better place! I'm writing today to keep as many as I can informed of progress here and because of an email I've just received that I take very seriously.

I've just had a client request their moulds back as they felt that we may not be in a position to deal with Christmas (surge) orders. I'd like to say that we are aware as you can tell from our last post that this business has struggled to meet 1 of the 3 trusts that we feel a client should have with a caster, and they are the ideas that drive our doctrine here. Those trust being that we will not copy or share images of your work for anyone but you, that we will do the best we can possibly do with your work and that we will do what you ask when you ask us to do it.

We have struggled with the last one due to the huge influx of work we have had. However I am pleased say that we have been aware of this since the beginning and have taken great measures to ensure that we have the ability to live up to our and your expectations. Black Arts have invested in a comprehensive online based order generation, track and order status update software suite so that you will be able to generate your order and see it's progress through our work flow with a simple online login. We have also taken on new premises and concentrated our business solely on cast, finish and plating. We still offer modelling and printing via our 3rd party colleagues.

All of our engineering, chain making and sheet wire manufacture has been mothballed into a new building to allow us to concentrate on our core business of keeping you fed with high speed and high quality castings. Our growth is through your growth.

Our team has gone from a cottage industry of 3 at the end of last year to us just signing on a full time administrator and our 10th member of staff. Our administrator will manage the order generation track and trace suite, book in your jobs, answer your questions and post your work back to you allowing our core staff to concentrate on moulding, injecting, casting and finishing to the highest standards as effectively as modern order tracking and production management can provide. This represents an investment of about £140k and I hope that gives the understanding that we are scaling up, heading in the same direction our clients needs and that we will be able to offer progressively higher levels of service as our new team bed in.

Thanks! Jon and the team at Black Arts

29/06/2020

Dear All,

Black Arts have become very busy, perhaps doubling our work load since lockdown. Due to this we currently have a back log of work, which is being made less manageable by a large amount of administrative requests for confirmation of arrival and confirmation of progress/steps etc. We must now ask that unless it's absolutely critical that all admin request are halted at this time to allow us to concentrate on actual work vs combing through our complete workflow to track jobs. This is costing us at least 10 man hours a day. We have a new administrator starting on Wednesday to alleviate this burden upon completing your jobs. If you have a deadline you need to meet feel free to discuss, otherwise please understand that each admin request is delaying all other jobs. We will be back on top soon and will get back to our standard lead times. Until then we are working overtime every day, and doing our best to get your work out as fast as we can without sacrificing quality. We appreciate your patience and will update here when we are caught up.

04/11/2017
Black Arts now have in house quality 3D printing to go alongside our existing 3D modelling, moulding, casting and finish...
21/09/2017

Black Arts now have in house quality 3D printing to go alongside our existing 3D modelling, moulding, casting and finishing services. Please contact us directly with any questions.

28/02/2017

Address

1 Crackley Bank
Newcastle Under Lyme
ST57AX

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